Universal cooker

Innovate or create recipes with an all-in-one process equipment. Thanks to its vacuum system it preserves the properties of your products.

USEFUL IN: The food, pharmaceutical and cosmetic industries for innovation and development of ingredients, flavours and fragrances.

BENEFITS:

  • Versatile: Different functions to produce a wide variety of products
  • Scalability: Allows the standardization and documentation of your recipes to later scale them up to larger volumes
  • Accuracy: Sensors, flow meter and controls for greater process control

Description

FEATURES1

> Capacity for 1500 useful litres
> Made of stainless steel type AISI-316L sanitary finish
> Channel type steam or water jacket on the cylindrical part and bottom, the jacket covers 2/3 of the container surface
> Cylindrical body with tropospheric lid and toric bottom
> Vessel designed to work with a pressure of 3 kg/cm2 and vacuum
> Bottom flange discharge to connect homogenizer
> Inside the container there are 4 nozzles for direct steam injection into the product
> Sight glass with cleaner and light
> 152 mm splint for vacuum line
> Stainless steel tubular legs with flanges to level and fix the floor

ANCHOR AGITATOR WITH SCRAPERS

  • An anchor-type agitator with Teflon scrapers rotating at a maximum speed of 12 RPM and driven by a three-phase electric gear motor of 5 HP, 220 V, 60 Hz is placed on the cover. With all parts in contact with the product made of stainless steel AISI-316. The passage of the shaft to the interior of the container is through a mechanical seal

DISPERSING AGITATOR

  • On the cover it has a dispersing type agitator made of stainless steel AISI-316, turning at 3500 RPM driven by a three-phase electric motor of 20 HP, 220V, 60Hz. The passage of the shaft to the interior of the container is through a mechanical seal with silicon carbide faces

HOMOGENIZER

  • Homogenizer to be connected in line with TCCV motor of 30 HP, 220 V, 60 Hz. 2500 RPM. All the parts in contact with the product are made of stainless steel AISI-316, the rest are made of stainless steel AISI-304
  • Homogenizing head with vane type rotor and slotted basket
  • Single mechanical seal with silicon carbide faces (not suitable for abrasive products) AISI-316 stainless steel piping and automatic valves are included to recirculate the product to the tank or discharge the tank

INGREDIENT-LOADING HOPPER

  • 2 conical hoppers of 150 liters to add powders or liquids, made of stainless steel AISI-316 sanitary finish, with interconnection pipe to the homogenizer
  • AISI-316 stainless steel piping and automatic valves are included

WATER DOSING DEVICE

  • Module for dosing the desired amount of water to the process controlled directly from the PLC and the touch screen
  • Includes stainless steel sanitary flow meter and stainless steel ball valve with pneumatic actuator

STEAM FITTINGS

  • Set of accessories for steam supply control and condensate recovery (2 globe valves, 1 threaded strainer with its own drain, 1 steam trap, 1 25 mm check valve, 1 drain valve and a pressure gauge)
  • Load cell placement is included in the equipment
  • Set of additional accessories for the feed steam line, consisting of: 1 pressure reducing valve, 1 threaded strainer with its own purge, 1 pressure gauge and a 25 mm globe valve)

STRUCTURE

  • All components are mounted on a stainless steel structure with flanges for leveling and fixing to the floor

CONTROLS

  • Stainless steel control panel with PLC, 177 mm colour touch screen, main switch and pilot lights
  • Speed shifter for the anchor motors, the disperser and the homogenizer. Starter for the vacuum pump.
  • Pressure sensor and vacuum sensor
  • Solenoid valve for the control of the different pneumatic actuators

PROGRAMMING

  • Ability to program 10 custom recipes. Values that can be controlled:
    • Amount of water added
    • Cooking temperature
    • Cooking time
    • Anchor stirring speed
    • Anchor stirring time
    • Blade speed
    • Blade stirring time
    • Empty
    • Emptying time
    • Time for ingredient hopper valve to open

PRODUCT DEMONSTRATION

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